Wednesday, October 31, 2007

Part list for 50Hp Romag Generator

Parts list for Romag-Generator

1) ALUMINUM BASE PLATE, 21" DIA., 1/2" THICK WITH 1-3/8" BORE. THE PURPOSE FOR THIS EXTENDED BASE DESIGN IS TO BALANCE OUT THE STRUCTURE WHICH THEN EQUALIZES THE MAGNETIC FLOW.

2) ALUMINUM TUBE SECURED TO PART #1 MEASURING 21/2" O.D.,1 3/8" I.D. BY 1" THICK

3) BOTTOM BRONZE BUSHING, 1-3/4" LONG, 1-3/8" O.D. BY 1" I.D.

4) A TEFLON THRUST WASHER, 1" I.D., 21/2" O.D. BY 1/4" THICK

5) A 1-3/4" LONG BY 7/8" I.D., BY 1" O.D. TEFLON SLEAVE BEARING, GLASS FILLED (BOSTON GEAR) PRESSED ONTO CENTER SHAFT.

6) CENTER BRASS SHAFT, 14" LONG, 1" DIA., MACHINED AT ENDS TO 7/8" DIA.

7) TOP COVER PLATE, 17-5/8" O.D., 1/2" THICK WITH A CENTER BORE OF 1-3/8" MADE OF CAST SEMI- RED BRASS. DESCRIPTION:

Al 0.005 max Cu 75.0-77.0 Fe 0.40 max Ni 1.0 P 0.02 max Pb 5.5-7.0 S 0.08 max Sb 0.25 max Si 0.005 max Sn 2.0-3.0 Zn 13.0-17.0 Other Cu may include Ni; for continuous castings, P 1.5 max.

THE COVER BECOMES A CONDUCTOR OF THE PARTICLE ACTIVITY THAT IS GENERATED ON THE ROTARY MAGNETS AND SERVES AS AN INCOMING AND OUTGOING POINT OF MAGNETIC TRANSFERENCE.

8) ALUMINUM TUBE SECURED TO BOTTOM SURFACE OF PART #7, MEASURING 21/2" O.D., 1-3/8" I.D. by 1" THICK

9) TOP BRONZE BUSHING, 1-3/4" LONG, 1-3/8" O.D. BY 1" I.D.

10) A 1-3/4" LONG BY 7/8" I.D. BY 1" O.D. TEFLON SLEAVE BEARING, GLASS FILLED, PRESSED ONTO TOP OF CENTER SHAFT.

11) ONE TOP 1/4" KEY SLOT AND KEY TO SECURE ALUMINUM ROTOR PLATE TO SHAFT #6.

12) TOP ALUMINUM ROTOR PLATE, 13" DIA. WITH 1" BORE, 1" THICK

13) ONE BOTTOM 1/4" KEY SLOT AND KEY TO SECURE ALUMINUM ROTOR PLATE TO SHAFT #6

14) BOTTOM ALUMINUM ROTOR PLATE, 13" DIA. WITH 1" BORE, 1" THICK.

15) TUBE HELD TO CENTER SHAFT BY PARTS #12 AND #14 MADE OF 83% COPPER, 3% ZINC, 7% TIN, AND 7% LEAD. TUBE MEASURES 8" HIGH, 14-5/8" O.D., 7/8" WALL THICKNESS

16) THIN PLASTIC TAPE PLACED BETWEEN PARTS #12 AND #14 AS THEY ARE PRESSED INTO TUBE #15

17) ARE TEN TOP GROOVES CUT INTO TUBE #15 EQUALLY SPACED, MEASURING 4" HIGH, 2-1/32" WIDE BY .300" DEEP.

18) ARE TEN BOTTOM GROOVES CUT INTO TUBE #15 EQUALLY SPACED AND ADVANCED FROM TOP GROOVES BY HALF OF GROOVE SIZE, ALSO MEASURING 4" HIGH, 2-1/32" WIDE BY .300 DEEP.

19) A .300" WIDE SLOT CUT IN CENTER OF PART #15 FOR 360 DEGREES, TO A DEPTH OF 5/16"

20) TWO LAYERS OF MASKING TAPE PLACED INTO GROOVES #17 AND #18.

21) ARE 20 SETS OF 78 BENT COPPER WIRES PER SET, WIRES ARE COTTON COATED #19 WIRE (.036" THICK - COPPER, NO VARNISH). THESE WIRES ARE HELD IN PLACE BY PART #20 WITH THE COTTON INSULATION NOT REMOVED.

22) ARE 20 MAGNETS MADE OF ALNICO 5 SINTERED MATERIAL, (COOLED IN A MAGNETIC FIELD) M-1076; 8 AL, 14 Ni, 24 Co, 3 Cu, bal Fe. PEAK ENERGY PRODUCT OF 3.5. EACH MEASURING 3-7/8" HIGH, 1-7/8" WIDE BY 3/8" THICK, SECURED INTO GROOVES #17 AND #18 WITH BACK FACE OF MAGNETS DIRECTLY AGAINST COTTON COATING OF BENT WIRES #21

23) ARE 20 SETS OF 'WIRE WRAPS' PLACED AROUND THE 3/8" WIDE PERIMETER OF ALL 20 MAGNETS; THERE ARE 9 TURNS PER WRAP OF .032" THICK CLEAN COPPER COATED STEEL WIRE, MAKING FIRM CONTACT DIRECTLY TO MAGNETS

24) THE OUTSIDE SURFACES OF PARTS #23 MAKE FIRM CONTACT TO PARTS #21, THUS COTTON INSULATION IS REMOVED FROM BENT WIRES ONLY AT THIS POINT OF CONTACT.

25) THE TEN TOP SET OF WIRES #23 ARE CONNECTED WITH EXTENDED WIRES THAT GO FROM THE NORTH HALF OF THE 3/8" WIDE SURFACE TO THE SOUTH HALF OF THE WIRE SET WHICH IS NEXT TO IT, THUS FORMING A CLOSED LOOP CONNECTION TO THESE TEN SETS OF WIRES.

26) THE TEN BOTTOM SET OF WIRES #23 ARE ALSO CONNECTED WITH EXTENDED WIRES THAT GO FROM THE NORTH HALF OF THE 3/8" WIDE SURFACE TO THE SOUTH HALF OF THE WIRE SET WHICH IS NEXT TO IT THUS FORMING A CLOSED LOOP CONNECTION (NO CONTACT FROM TOP TO BOTTOM).

27) ARE 20 COPPER CONNECTING SLEAVES MEASURING 1/8" O.D. BY .032" I.D. BY 3/8" LONG TO JOIN WIRES #25 AND #26 BY ALLOWING THE STEEL CORE TO CONTACT STEEL TO STEEL AND THE COPPER EXTERIOR COATING TO BE CONNECTED COPPER TO COPPER,THUS MAINTAINING TWO INDEPENDENT FLOW CIRCUITS.

28) ARE TEN PIECES OF MYLAR INSULATION MEASURING 2-1/32" BY 5/16" BY .010" THICK, PLACED BETWEEN THE WRAPPED WIRES FROM THE UPPER MAGNETS TO THE LOWER MAGNETS, THUS THESE MAGNETS ARE LOCATED TO PRESS AGAINST THIS INSULATION WHICH IS LOCATED AT THE CENTER OF PART #19.

29) COPPER TUBE TO HOLD 10 COILS, TUBE MEASURES 151/2" I.D., MADE OF THREE PIECES OF 1/16" THICK COPPER RINGS, 8" HIGH.

30) TWO PIECES OF .002" THICK PAPER STRIPS, 8-1/8" WIDE, PLACED BETWEEN PARTS #29.

31) ONE PIECE OF .100" THICK MICA, 1/8" WIDE BY 8" LONG, PLACED AT THE SEAM OF COPPER TUBE TO MAINTAIN A SPLIT COPPER RING SPACING OF 100". THE NEEDED MAGNETIC ACTION IN THESE COPPER RINGS INTERACTS IN DIFFERENT DIRECTIONS IN A SIMULTANEOUS MANNER AS A RESULT OF THE FACT THAT A MAGNETIC FLOW (AS OPPOSED TO ELECTRICAL) IS DOUBLED IN SPEED CAUSED BY THE MICA SEPARATION OF THESE COPPER RINGS.

32) TEN 'LOCATOR GROOVES' CUT INTO THE TOP AND BOTTOM OF TUBE #29, EQUALLY SPACED FOR 360 DEGREES. EACH GROOVE COVERS A DISTANCE OF 3-1/8"FOR COIL PLACEMENT.

33) ARE 10 BOTTOM COILS OF NUMBER 16 COTTON COATED COPPER WIRE, (NO VARNISH) PLACED AROUND GROOVES #32 WITH 45 TURNS, SPACED CLOSELY - WIRE TO WIRE.

34) ARE 10 TOP COILS OF NUMBER 16 COTTON COATED COPPER WIRE (NO VARNISH) PLACED CENTERED ABOVE THE 45 TURNS AND NESTED INTO THE GROOVES OF THE BOTTOM COIL WITH 23 TURNS WHICH SPAN 11/2". AS THE BOTTOM COIL IS HAND WOUND, THE TOP COIL THEN GETS WOUND IN A 'REVERSE DIRECTION' THUS CAUSING A U SHAPED CONNECTION (NOT BROKEN) BETWEEN THE BOTTOM LAYER AND TOP LAYER FOR A TOTAL OF 95 FEET OF WIRE PER COIL.

35) CONNECTION PATTERN FOR THE TEN COILS IS A 1 TO 3 JUMPER CONNECTION PLACED FOR ALTERNATING COIL POLARITIES. (SEE SKETCH.)

36) ONE OF THE CONNECTIONS PART #35 IS OPENED AFTER A CHARGING SEQUENCE OF 67 SECONDS AT 1850 R.P.M. AND THEN GENERATED ENERGY IS CONTINUOUSLY EXTRACTED WITH THE LOAD BECOMING THE ACTIVATING DRIVING FORCE THUS SERVING AS A REPLACEMENT FOR THE JUMPER CONNECTION.

37) VERTICAL ALUMINUM 'TUBE MEASURING 16-1/8" I.D., 7/8" THICK WALL AND 101/2" HIGH. COILS #34 ARE UP AGAINST THIS TUBE'S INNER SURFACE WITH ONLY MASKING TAPE BETWEEN, THUS THE COILS ARE THE ONLY SUPPORT FOR PART #29. THIS ALUMINUM TUBE SERVES TO COMPLETE THE NECESSARY MAGNETIC CIRCUIT BY ITS THICKNESS WHICH SERVES TO SUPPLY THE NEEDED THERMOS-BOTTLE EFFECT, PREVENTING THE ESCAPE OF USEFUL MAGNETIC ENERGY AND ALSO AFFORDING EXIT POINTS FOR UNWANTED STRUCTURES WHICH THEN RETURN TO THE EARTH'S BALANCE SYSTEM.

38) A MINIMUM CLEARANCE OF 1/8" UP TO 3/16" BETWEEN THE INNER SURFACE OF TOP COIL #34 AND MAGNETS #22. A MAGNETIC PARTICLE WIND BUILDS WITHIN THIS SPACING THUS SUPPLYING THE NEEDED CIRCULATION FOR MAXIMUM MAGNETIC ENERGY WITHDRAWAL

39) ARE 20 BRONZE METAL STRIPS MEASURING 4" LONG BY 1/8" WIDE BY 1/16" THICK, MADE OF 83% COPPER, 81/2% TIN, 51/2% LEAD AND 3% ZINC. EACH OF THESE METAL STRIPS GETS BONDED WITH CLEAR EPOXY GLUE TO THE TOP SURFACES OF THE BENT WIRES, PART #21 AND EXTENDS INWARD TO CONTACT THE WRAPPED WIRE PART #23, THEN RESTS AGAINST THE SIDE OF THE MAGNET. THIS METAL STRIP BUILDS, HOLDS AND RELEASES THE NEEDED MAGNETIC FIELD WHICH SUPPLIES THE RELEASE ACTION.

40) A COATING OF CLEAR ACRYLIC SECURED TO THE OUTER SURFACE OF THE ROTOR TO HOLD MAGNETS AND PARTS AS NEEDED.

41) THE ROTATIONAL DIRECTION IS COUNTER CLOCKWISE LOOKING AT THE UNIT FROM TOP DOWN.

42) NOTE- THE BENT WIRES PART #21, AT THEIR LEAD EDGE, DO NOT PROTRUDE PAST THE OUTER SURFACE OF PART #15. THEIR TRAIL EDGE IS 1/16" BELOW THESURFACE OF THE MAGNET WHICH ALLOWS STRIP #39 TO BE LOCATED TO NOT EXTEND OUTWARD PAST THE MAGNET WHEN PLACED ABOVE THESE BENT WIRES.

43) NYLON SET SCREWS TO SECURE PLATES #12 and #14 TO PART #15.

THIS CONCLUDES THE PARTS LIST.

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